Process systems - CSD


Mixing – Carbonating system

RAPIDcarbo-mix is a beverage mixer for mixing of two components for carbonated and non-carbonated beverages. The single skid mounted system executes the functions like De-aeration, Mixing, Chilling, Carbonating and Beverage storage. It is designed to occupy minimum floor space with skid mounting system.

The process can be customised as per the application requirements. Wide range of production capacity and version of machine can be selected with value added features and level of automation. Quick start type machine design makes it possible to start the beverage trials within 2 days of machine placed.

Version “STA” is with limited option of automation level for beverage flow up to 26 KL/hr. Version “STAL” is fully automatic version equipment with online Brix and Carbonation measurement and automatic regulation. The system is designed to operate with almost “NO LOSS” of syrup and beverage.

The customised systems are available in range:

Flow capacity: 1-30 KL/Hr
Operating flow range: 25% – 100% of rated capacity
Mixing ratio (Water:syrup) : 1 : 3
Carbonation: up to 9 grams/ltr
Carbonation temp: up to 14o C

Points of your interest

  • Centralised system operation with controls on finger tip
  • ONLINE setting of wide range of mixing ratio (1:3 – 1:6)
  • Wide range of operating capacity (up to 25% of rated speed)
  • Automatic CIP functions
  • High de-aeration efficiency with vacuum + forced CO2
  • Upgradable modular design concept
  • Accurate and consistent Brix results with close loop mixing
  • design with flow meters and proportional valve
  • Accurate and consistent gas volume results by CO2 penetration with online venture design
  • Precise digital CO2 back pr. Control system
  • Online Brix and Gas volume monitoring
  • Automatic Brix correction system
  • Automatic fault annunciating system with HELP text
  • Remote diagnostic system

Syrup prepertion system

RAPIDsyrup is a skid mounted system designed to suit customized requirement of sugar-based syrup preparation for low and medium scale units for Carbonated Soft Drink production. The system is available in capacity range of 0.5 – 5 KL / hr.  The fully CIP able system ensures microbiologically safe operation. User friendly and flexible system is designed in semi-automatic and fully automatic versions.

Semi automatic system: Automatic system:
  • Ideal for low capacity system
  • Semi automatic operation through HMI/pushbuttons
  • Flow diversions by manual
  • Process data display on separate display unit
  • Temperature controlling by PID valve
  • Complete operation on finger tip (HMI)
  • Process key data information on HMI
  • Operation through automatic pneumatic valves
  • Cyclic operation interlocked with process instruments and PLC
  • In-line syrup Brix measurement
  • In-line flow measurement
  • Statistical analysis on HMI
  • Multi level password protection
  • Interfacing with upstream / downstream systems
  • Temperature controlling by PID valve

CIP (Cleaning – In – Place) system

RAPIDpro-clean is designed to clean and disinfect various processing plants. The reliable system is available in Semi automatic (STA) and Automatic version (STAL), which meets the stringent hygiene regulations demanded by food & beverage industry having best of the sanitary standards.

CIP system is designed utilizing diverse range of treatment such as:

  • Single tank CIP system
  • Two tank CIP system
  • Three tank CIP system


Water Treatment Plant (WTP)

RAPIDpro-wtp is reliable membrane system that is easy to use, operate & maintain. A system so customized, that it can take care of customer’s likes and preferences. An optimized combination of RO technology with advanced system automation. It ensures minimal chances for human error in operation.

The system offers limitless options to ease your water needs. WTP is designed utilizing diverse range of treatment of water such as:

  • Activated carbon, Media & Anthracite filtration
  • Sedimentation
  • Membrane process such as RO, NF & UF
  • Water softening by ion exchange
  • Aeration / De-aeration
  • UV distillation / Sterilisation
  • Storage tanks

Standalone or in combination, RAPIDpro-wtp can produce right quality water for your various process needs or applications.


  • Using new top brand membranes as per process need
  • Positive seaging of membrane – no interconnectors – safeguards against internal leaks due to sliage, wear or abrasion
  • Lower permeate back pressure
  • Delivers precise and sustained fluid separation

Advantage OEC

  • High efficiency pumps coupled with variable frequency drive (optional)
  • Automatic adjustment of system to produce designed flow in case of feed quality variations, within permissible limits
  • Water hammer prevention – better membrane life

Ruggedness – just fit & forget

  • ASME code designed, FRP / stainless steel pressure vessel
  • Free access for easier membrane inspection, replacement or trouble shooting
  • All rigid piping – NO leakages
  • Jerk free operation of auto valves with speed regulators

Integrated auto flush & clean

  • Aiming at better membrane life, integrated flush and clean system makes the system superior in comparison to conventional systems
  • Complete in-built CIP system
  • Feed water system flush at every start
  • Auto permeate rinse and soak at every shut down

RAPIDpro-wtp are completely pre-engineered to suit modern fast track projects. Flexibility is however available for segment specific user requirements. Complete stainless steel structure of skid, panel & piping for food & beverages industry.